Glass Laminating Autoclave

Name: Glass Laminating Autoclave
Brand: Qingdao Evertech Sasi Industry Co., Ltd.

Laminated glass, a type of safety glass, is crafted by meticulously bonding two or more sheets of glass of varying thicknesses. This process involves inserting one or more layers of polyvinyl butyral (PVB) between the glasses, followed by subjecting the assembly to an autoclave.

The Glass Laminating Autoclave serves as a pivotal tool in the production of diverse laminated safety glass products, ranging from small car windshields to large structural laminated glass panels. Its innovative and integrated design ensures optimized temperature control and efficient heat transfer, resulting in high-quality laminated glass.

This glass laminating equipment can be tailored to suit various production needs, whether it's for laboratory-scale testing or larger-scale industrial continuous production. Safety is paramount in our laminated glass autoclave, which features multiple safety mechanisms such as door safety interlocks, operation alarms, and control status alarms.

Moreover, our state-of-the-art computer controlling system ensures high levels of safety, accuracy, and flexibility in process control, making it easy to operate and monitor the entire laminating process. This advanced technology ensures that our laminated glass autoclave meets the highest standards of quality and performance.

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Specification of Glass Laminating Autoclave

ETSA3350 GLASS AUTOCLAVETECHNICAL PARAMETER
No.	Description	Unit	Specifications and Parameters
1	Inner Diameter	mm	3350
2	Working Length	mm	5000
3	Max. Glass Size	mm	3000X5000
4	Autoclave Track Distance	mm	1000
5	Track Height	mm	480
6	Design Pressure	Mpa	1.5
7	Design Temperature	ºC	160
8	Working Pressure	Mpa	1.3
9	Working Temperature	ºC	150
10	Safety Valve Exhaust	Mpa	1.4
11	Working Medium	---	Compressed Air
12	Heating Mode	---	Electric(Convection+Radiation)
17	Heater	---	Inconel Tubular Heaters
18	Heating Power	KW	252
19	Circulating Fan Motor Power	KW	22
20	Thermocouple type	---	K or PT100
21	Air Temperature Thermocouples	Piece	3
23	Pressure Transducer	Piece	1
24	Vaccum Lines	Piece	6
25	Control Mode	---	PLC+PC
26	Control Software	---	Thermal Processing Control (TPC)
23	Insulation	---	Internal
24	Supporting Air Tank	M³	5
25	Working Environment Temperature	ºC	Min. -20ºC, max.+45ºC
26	Working Environment Humidity	---	< 60%
27	Power Supply	---	220/380VAC, 3P+N+PE, 50/60Hz

ETSA Services

Pre-Sales Service

1. Free inquiry and consulting support.

2. Free sample-making support.

3. Manufacturing process inspection.

4. Free quotation.

5. Troubleshooting.

After-Sales Service

1. Offering the specifications for the entry-level glass deep-processing machine with 1 years warranty.

2. English software, user manual, and engineer guide.

3. 7/24 technical support by email or call, if you have any problems, we will help you to solve them within 12 hours.

4. During the warranty period, if any part is broken, we will provide it for free.

5. Free remote service and support, if it is necessary, our engineer will come to your country for training.

6. 20-50 working days to produce the machine, in the meanwhile, we will report the production process in time.

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Features of Glass Laminating Autoclave

Our industrial autoclaves feature an intelligent controlling system with interactive screens and multiple layers of security, ensuring seamless integration and optimal performance.

Here are some key highlights of our autoclave solutions:

Turnkey Solution for High-Productivity Units: We offer a comprehensive turnkey solution for large, high-productive autoclaves, tailored to meet your specific production needs.
Integrated System Design: With over 20 years of industrial experience, our autoclaves are designed as an integrated system, ensuring smooth operation and efficient heat transfer.
Dual Operating Modes: Choose between automatic and manual operating systems. Once the parameters are set, you can either let the system run automatically or manually control it for greater flexibility.
Specialized Computer Control: Our computer control system is specifically designed for laminated glass autoclave applications, providing precise control over pressure and temperature combinations.
Enhanced Safety Features: We incorporate multiple safety protections, including door interlocks, operation alarms, and control status alarms, to ensure a safe working environment.
Adjustable Control: Our control system allows users to adjust process parameters in real-time, based on the actual quantity and thickness of glass, optimizing production efficiency.
Customized Installation: We provide customized installation services to ensure that our autoclaves seamlessly integrate with your existing production setup, satisfying all your demands.

With these features, our industrial autoclaves are designed to meet the unique challenges and requirements of laminated glass production, ensuring high-quality outputs and maximum efficiency.

Exclusive Features of the Glass Laminating Autoclave's Door

Our exclusive breech lock door design revolutionizes access to the autoclave's interior. Within one minute of completing a curing cycle, operators can fully and effortlessly access the chamber. Safety is paramount in our design, reinforced by multiple interlocks - mechanical, hydraulic, electrical, and pneumatic - that prevent door operation when the autoclave is pressurized. Additionally, we offer an oxygen sensor/fresh air purge safety interlock, ensuring the door cannot be opened unless safe oxygen levels are present, further enhancing operator safety.

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